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What are the factors to be considered in the design of stainless steel reactor and the preparation before use?

2023-02-08 14:30:59
Times

What factors should be considered when designing a stainless steel reactor? Stainless steel reactor is practical and suitable for different situations, but many factors still need to be considered in reactor design and production.

1. Check the security.

The premise of stainless steel reactor operation is to ensure safety, must have enough strength, toughness, stiffness, sealing performance and corrosion resistance. The reactor materials used in different processes are coated differently. In addition to the choice of materials, it also affects the safety and connection of accessories. Attachment connections can be welded or quickly assembled. Therefore, the selection of appropriate accessories and connection is to keep the reactor safe operation of the premise. At the same time, sealing is also the focus of the investigation.

2. Easy to operate.

Considering the safety, whether the operation and maintenance is convenient, can save less manpower and material resources, higher efficiency, is also the focus of the investigation.

3. Reasonable economic requirements.

After meeting the requirements of safety and operability, economy. In terms of design and use, the production efficiency of stainless steel reactor should be increased as much as possible to reduce consumption. During the design process, the internal components of different structures can be considered, and the material properties can be used to reduce the manufacturing cost.

In the production of stainless steel reactor, only meet these standards, in order to maintain stable operation, improve work efficiency, extend the service time.

Stainless steel reactor installation will not immediately mass production, need to enter the deployment trial phase, to better ensure the normal and stable operation of reactor equipment, improve work efficiency.

1. Motor inspection: Visually inspect and confirm the complete appearance of the motor used in the reaction kettle. The ground cable is correct. The power cable is complete. Mixer switch is not damaged. The electrostatic connection between the stainless steel reactor cover and the reactor body and the reducer is intact. When flammable and explosive materials are used, the mixer should be confirmed as an explosion-proof motor and set up according to the explosion-proof requirements.

2. Equipment inspection: Visually inspect and confirm that there are no problems in the appearance of the equipment and accessories, and whether the number of clips at each connection is enough. Whether the connection is firm, whether the bolt connection is obviously loose, ensure that the mirror is clean, each interface is well sealed. Ensure that there is no leakage and that the lock nut of the mixing paddle is not loose. During the first trial run, the motor should be turned first to drive the mixer to rotate for at least one circle. Observe and confirm that there is no abnormal noise during the rotation of the mixer, and do not touch the internal parts of the kettle.

3. Check the lubrication system. First of all, make sure that the packing gland at the packing seal is in the end. Secondly, check whether there is oil in the oil cup of the single end secret seal. Also, don't neglect to check that the double-end mechanical seal lubrication system has enough oil. Whether the amount of oil in the reducer reaches one-third of the oil window. Whether the lubrication system is leaking oil.

4. Inspection contents of pipeline system: Check whether the valves, pipes, fittings and insulation layer on the connecting pipes of the stainless steel reactor are in good condition. Second, check whether there is leakage, manual valve operating handle or hand wheel is intact, whether the valve is smoothly opened and closed, safety valve is closed.

5. Check the related contents of the instrument system: Check and ensure that the temperature, level, pressure and other instruments are normal.

Stainless steel reactor before the use of this series of preparations, is also a maintenance measure of equipment. Make sure you have these things in place before using the equipment for the first time.

Stainless steel reactor


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