One, three in one filling machine product introduction

Three - in - one beverage filling machine is mainly used for the filling and production of glass juice drinks. In one machine to achieve punching bottle, filling, capping and other functions, the whole machine design is scientific and reasonable, beautiful appearance, easy maintenance. The bottle feeding screw bottle splitting mechanism is adopted, which is more stable and reliable, and the bottle type is more convenient, fast and labor-saving. The cover management system adopts the main and auxiliary lower cover pipe. The control system adopts PLC programmable automatic control system to realize the lower cap tube under the order of the cap, no bottle does not send the cap, is the world's most advanced cap system. The device is controlled by on-off valve, which can effectively control the phenomenon of spray bottle.

Two, three in one filling machine technical structure characteristics

1. Bottle flushing part:

This machine is rotary bottle flushing machine, mainly used for washing new bottles of drinks, water and other products. Then the bottle is sent to the filling machine for filling the product. PET bottles enter the equipment through the parting star wheel, clamp the bottle mouth and turn the bottle mouth down, rinse the sterile water and drain, automatically turn the bottle mouth up, and then transfer to the filling machine through the discharging star wheel. The main structure of the equipment and the washing medium contact part and the external protective cover are made of high-quality stainless steel material; Open gear drive. New stainless steel clamp, simple structure, easy to adjust; Less contact area with the bottle mouth, effectively avoid the secondary pollution to the bottle mouth. The bottle flushing machine is equipped with a water receiving plate to recover the bottle flushing water. When flushing the bottle, the flushing water of each bottle is 105ml/s (0.25MPa hour).

2. Filling part:

The filling part realizes the material filling into the washed bottle sent by the bottle punching machine. The filling machine is designed by our company, and the filling valve has independent intellectual property rights. It uses the principle of pressure filling negative pressure reflux. The filling valve adopts the method of pressure filling and negative pressure reflux, which is quick and sensitive and has high precision of filling liquid level. The double guide rod bottle lifting structure makes the bottle lifting and centering stable.

The main drive adopts the gear drive, namely the open combination drive, which has the advantages of high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. It adopts the frequency converter to control the speed of the main motor of the machine, and the machine adopts the stepless frequency conversion speed regulation. Guide bottle system, simple structure, according to the bottle type for quick and convenient change, the whole machine adopts the card bottleneck structure. PLC automatic control, fault online display, such as bottle, lack of cover, etc. The key parts and electrical components of this machine are imported products.

3. Screw the cap:

In the screw cap part, the lid arranged by the cap organizer is screwed onto the bottle that has been filled and sent to the next step by the conveyor chain.

The capping machine drives the turntable to rotate through the reducer. The cover is removed from the hopper through the cover outlet under the action of centrifugal force. There is a positive and negative cover separation device at the exit. When the reverse cover passes through, the cover automatically falls into the return pipe and blows the reverse cover into the hopper automatically through the wind. Only the positive cover can smoothly enter the slideway. The cover amount in the hopper is automatically detected by the photoelectric switch to control the cover conveying machine, so as to ensure the best effect of the lower cover. When the positive cover enters the guide rail, it can enter the feeding cover tray smoothly. To prevent accidents, a dial with anti-reverse cover is configured on the guide rail to ensure that the cover entering the feeding cover tray is correct. A pair of photoelectric switches are also configured on the guide rail. In order to effectively remove the bad cover without anti-theft ring and the remaining cover when cleaning the hopper, there is an activity outlet opposite the hopper outlet to meet this function. Screw cap is magnetic screw cap, with overload protection function, and screw cap torque is stable and reliable. Cover no nibbling, high cover, crooked cover, curling phenomenon.